We offer high quality cnc plasma cutting using our three high definition plasma cutting machines, with kaliburn spirit 275a and 400a power sources. Todays high definition systems allow very high levels of automation. Mechanized and cnc shape cutting solutions for every application, industry and environment. The scout hd when you need high definition cutting capacity in a smaller machine. Today you can have highdefinition plasma systems that can cut with oxygen on mild steel at 400 amps 3 in. The plasma arc cutting process is illustrated in fig. Ajan high definition metal cutting plasma selmachmachinery. Maximum cutting capacity edge start mild steel 80mm 3. The 40 amp model kcr 0451 cuts mild steel plate up to 0. Our 10 kw fiber laser is capable of cutting hard materials, such as heattreated and tempered steels, to produce complex parts measuring up. Cnc plasma cutter tables 4x8 or 40x100 high def cnc. Matter changes from one state to the other through the introduction of energy, such as heat. The hornet hd cnc plasma cutter is the most costeffective plasma table on the market. Having looked at the definitions, advantages, and disadvantages of each cutting method, it is now time to examine how they compare against each other.
It is a quick cutting process, providing fast throughput, tolerance control, and repeatability. Plasma jet cutting utilizes an electricallyconductive gas to transfer energy from an electrical power source through a plasma cutting torch and into the material that is being cut. On the flipside where once cutting machines had a rounded edge, now cutting machines offer high definitions plasma that are capable or reducing the taper or roundness of cuts. Pl series rail type plasma cutting machine high definition cutting for heavy duty productivity plc series compact plasma cutting machine high definition. High definition plasma cutting machines have advanced significantly to deliver cleaner, vertical cuts particularly with steel thicknesses between 3mm25mm shapecut has five high definition plasma cutters.
Plasma cutting is an economical, efficient manufacturing process used to cut medium to heavy thickness metals, including stainless steel, aluminum and steel. Precision highdefinition cutting combined with stateoftheart plasma edge beveling unsurpassed flexibility in processed stainless and nickel alloy plate parts once again, sandmeyer steel company is on the forefront of the implementation of plate processing equipment for the production of stainless steel and nickel alloy plate parts. Advanced steel technology, we offer laser cutting services to complement our nc oxyfuel and high definition plasma cutting services. Lincoln electric cutting systems offers improved cut quality over conventional air plasma cutters with the spirit ii line of hd plasma cutters. Highdefinition plasma has essentially replaced conventional plasma cutting in the majority of plate cutting applications worldwide, and for good reason. Hypertherm technical service department continues to support this model and technical documentation for self. The highdefinition revolution in plasma cutting fab. The ajan high definition cnc metal cutting plasma offer high quality profile cutting for a range of materials, delivering both excellent edge squareness and a virtually dross free finish, while maintaining production feed rates. Piranha cnc plasma tables are affordable, and tough enough to handle anything you throw their way.
High definition plasma aka hd plasma, cnc plasma, and high density plasma is the latest in plasma cutting technologies, in which the plasma arc is forced through a smaller nozzle to achieve cleaner, squarer cut edges while at the same time achieving acceptable parts life in the torch. The lack of a heataffected zone enables sandmeyer to nest patterns more closely providing better material yields for you, the customer. Hidef plasma cutting for metal materials industrial. We can plasma cut through metal plates up to 1 thick. We can also provide hd high definition plasma cutting. Compact unitized construction with hprxd plasma manual gas console. Laser cutting vs hidefinitions plasma cutting absolute. The hornet hd cnc plasma cutter delivers maximum productivity, helping you get more done in less time. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. High definition plasma cutting plasma cutter brisbane. Our combination of patented processes, torch and consumable design ensures a precise gas flow that creates a consistent shape in the plasma arc.
High definition plasma cutting an ideal choice for cost effective cutting of large profiles up to 40mm thick. High definition plasma cutting machines have advanced significantly to deliver cleaner, vertical cuts particularly with steel thicknesses between 3mm25mm. Plasma cutting is often used in fabrication shops, automotive. High definition plasma cutting laser cutting services. This causes the cut face to be rough and crusty, requiring additional labor to grind the surface before applying weld metal. One common definition of plasma is to describe it as the fourth state of matter. Highdefinition plasma cutting systems the latest development in technology will ensure that all the parameters that control high definition class plasma are automated using cam software and pc. Low cost plasma cutting systems use shop compressed air as the cutting gas and that compressed air heavily oxidizes the cut surface of stainless and aluminum. The hyperformance hprxd, amp plasma power supply was last manufactured in october, 2019 and is no longer available for sale from hypertherm.
Top 3 emerging trends impacting the global plasma cutting. When operating in the highdefinition mode, this machine experiences less taper on each piece. Plasma cutting capacities thickness dimension tolerances angle cut from 3 up to 12mm. Standard and high definition cnc plasma cutter tables piranha cnc plasma tables are affordable, and tough enough to handle anything you throw their way. It can process carbon steel materials, stainless and aluminum in the 2 inch thickness range.
However, the highprecisions plasma cutting systems of the hifocus series allow cutting holes which are significantly. Our 6 kw co2 laser is capable of cutting hard materials, such as heattreated and tempered steels, to produce complex parts measuring up to 20 ft. View and download panasonic th50px75u operating instructions manual online. Available in a range of effective plasma table sizes, and with a great set of included features and capabilities, the hornet hd dual side drive cnc burn table will help you get the job done more efficiently and accurately than ever. With the hd plasma, we are able to cut up to 2 inch thick steel plate with precision and up to 6 inch thick plate with an oxy fuel head. Standard and high definition cnc plasma cutter tables. The plasma arc process has always been seen as an alternative to the oxyfuel process. When operating in the high definition mode, this machine experiences less taper on each piece. The machitech silver cut pro plasma table is an affordable high definition plasma cutting table for small to medium fabrication needs. Why is high definition plasma cutting so expensive. Plasma cutting durma pdf catalogs technical documentation. Cutting in the high definition mode reduces the amount of weld prep required versus standard plasma cut products. Our highdefinition cutting system combines yaxis linear. Lasers provide precision cutting, and offer superior part accuracy, delivering cuts at a very high tolerance.
Highdefinition plasma cutting is a relatively new plasma cutting process that cuts similar materials with more tolerance control. This newest models of high definition plasma cutting machines boast rapid traverse speed capable of 1200 inches per minute, an open table design to accommodate deep parts, and interface capability with third party cadcam systems. We normally think of the three states of matter as solid, liquid, and gas. In this article, we explore the process of high def plasma cutting and how it compares to other cutting technologies such as oxy fuel. The unitized plasmax cutting system differs from any other plate cutting machine produced by controlled automation with its unique all aluminum gantry design for the highest speed accelerations between parts. High definition plasma has essentially replaced conventional plasma cutting in the majority of plate cutting applications worldwide, and for good reason.
Automated material handling is available for these plasma cutting machines as well. The spirit ii with fineline high definition plasma cutting technology delivers the best cut quality in the industry. Quality of cut in plasma arc cutting is defined using standard en iso 90. These hd plasma cutters can provide a superior cut quality with less than two degrees of edge bevel for the complete life of the electrode. Regarding purchasing cost, a plasma cutting is the most cost effective while the. At advanced steel technology, we offer laser cutting services to complement our nc oxyfuel and high definition plasma cutting services. A processing method which takes oxygen or nitrogen as working gas, make use of high temperature plasma arc heat to melt and evaporate the incision of the metal part and by means of the momentum of high speed plasma flow to remove the molten metal in order to form slotting seam.
High definition plasma cutting machines quantity and quality. The plasma arc formation begins when a gas such as oxygen, nitrogen, argon, or even shop air is forced through a small nozzle orifice inside the torch. Our combination of patented processes, torch and consumable design ensures a precise gas flow that creates a consistent. We can then tirn it into a cutting program and profile cut sheet metal or stainless steel to within 120mm thickness. The machine is also equipped with a plasma edge beveler that can bevel parts through 3.
Audio and video clips are included in the text, with an italicized instruction. The plasma arc melts the metal, and the high velocity gas. We continue to make original replacement torches, consumables and repair parts. Panasonic th50px75u operating instructions manual pdf download. High definition plasma cutting system sandmeyer steel. Lasertek profiles ltd high definition plasma cutting.
Finished parts are produced to tighter tolerances than standard plasma cutting with a consistency and repeatability on each cut piece. Plasma looks and behaves like a high temperature gas, but with an important difference. Today you can have high definition plasma systems that can cut with oxygen on mild steel at 400 amps 3 in. One example of plasma, as seen in nature, is lightning. Unlike other cutting processes, sandmeyers abrasive waterjet cutting system assures you of receiving consistent superior edge quality with no heataffected zone. Cnc plasma cutting systems are typically divided into two types standard and high definition. Xpr170 plasma cutting system the new xpr170 is the latest system in the xpr plasma product line. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well. Komatsus rasor 5x10 fine plasma cutting systems are available with 40, 90, and 120 amp high definition plasma units. While both plasma cutting systems operate using the same.
When cut with air plasma, the cut face of aluminum will be covered in aluminum oxide. Kano hd is a true unitized cnc cutting machine that delivers accuracy, productivity and reliability. Plasma arc cutting process and equipment considerations. In this part of the series the process fundamentals are described with emphasis being placed on the operating features and the advantages of the many process variants. We have it up to 40 x 100 with high definition plasma torch. Ideally suited for complex or demanding cuts, our plasma cutting system delivers the quality and performance you expect. We have perfected machinery for both straight and bevel plasma cutting to ensure the quality, reliability and efficiency of your cutting process. Our new high definition plasma table has increased our computerized cutting capabilities significantly. A rule of thumb says that the smallest possible hole has a diameter which is approximately one and a half times the plate thickness, for example with a 10 mm plate thickness the holes can be as small as 15 mm in diameter. Hidef plasma cutting for metal materials industrial metal.
In its simplest terms, plasma is the fourth state of matter. Highdefinition plasma cutting is a relatively new plasma cutting process that cuts similar. The cutting is accompanied by a high noise level which can be reduced by operating the torch. High definition plasma tight tolerances improved hole quality faster turnaround industrial metal supply now owns the fastest most versatile hidef plasma in the southwest enjoy superior cut quality and consistency maximize your productivity minimize your production costs experience unmatched reliability benefit from quick. High definition plasma cutting is a relatively new plasma cutting process that cuts similar. Also known as plasma torch cutting, this process can be used to cut steel, stainless steel, aluminum, brass, copper, and other metals. Today there are highdefinition systems that can cut with oxygen up to a 3 in. Jul 15, 2008 however, highdensity plasma cutting can yield tolerances of 0. Plasma arc cutting process and equipment considerations twi. Hypertherm technical service department continues to support this model and technical documentation for selfservice is available in our documents library.
A plasma cutter will use this electrically conductive gas to transfer energy from a power supply to any conductive material, resulting in a cleaner, faster cutting process than with oxyfuel. The spirit ii series plasma cutting power sources with fineline high definition plasma cutting technology delivers the best cut quality in the industry. Aside from standard perforating and cnc turret punching capabilities, remaly manufacturing offers stateoftheart high definition plasma cutting services for sheet metal projects. Designed for topnotch cut quality, piranha plasma tables are tough enough to run full production for years, yet nimble enough to cut intricate shapes with ease.
The spirit ii fineline high definition plasma cutter. High definition plasma machines or highdef plasma are one such technology that offers incredible accuracy and efficiency when cutting mild steel, stainless steel and aluminium between 3mm25mm. Renowned for its ability to cut a variety of metals, high definition plasma cutting is the most cost effective of the three options detailed here. Used komatsu rasor rev series fine plasma cutting machines with touch screen cnc, table sizes of 6 or 8 ft. A processing method which takes oxygen or nitrogen as working gas, make use of hightemperature plasma arc heat to melt and evaporate the incision of the metal part and by means of the momentum of highspeed plasma flow to remove the molten metal in order to form slotting seam. The highdefinition revolution in plasma cutting fab shop. Available in six machine sizes widths of 6, 8, and 10 ft lengths of 12 or 24 ft, its designed to deliver premium results when configured with a hypertherm edge connect cnc, a hypertherm hd plasma system xpr170 or xpr300, an.
Hornet hd cnc plasma cutter, oxyfuel, cnc plasma table. The machines are constructed to a heavy industrial. Used komatsu rasor series fine plasma cutting machines with table size of 5 ft. Komatsus rasor rev fine plasma cutting system sets a new standard for precision thermal cutting. With table sizes up to 96m x 7m, shapecut has the capacity to cut the worlds largest manufactured steel plates. High definition plasma cutting services remaly manufacturing company is a rapid response manufacturer of high quality perforated metals and custom fabrications, specializing in design and delivery of low volume orders or prototypes. Hd plasma comes in many forms, but when piranha says hd plasma, you get the real thing piranha quality, with the options you need to get the job done right. Plasma cutting is much faster than oxyfuel cutting, allowing fast movements that blow molten metal away from material piece being cut. Plasma cutting services for high quality metal components. Delivering next generation xdefinition processes from very thin up to midrange thicknesses, the xpr170 expands plasma capabilities and opportunities in ways never before possible. Cutting in the highdefinition mode reduces the amount of weld prep required versus standard plasma cut products.
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